The solution is CNC machining...

CNC Machined and chrome plated exhibition models.

Prototype models on time and delivering the 'wow' factor!

Requirements:

CNC machined exhibition modelAirdri was preparing to launch two new hand dryers, the Quazar and the Quest, at an international trade fair in Amsterdam. This was the first time the two new models would be seen in public and Airdri was keen to create a stir.

Plunkett Associates was approached with a requirement to produce high quality exhibition models in a combination of gloss white, gloss black and chrome. There would be a total of eight models of each of the two designs, serving a range of functions from performance validation to presentation in Amsterdam. Timescales were very tight and Airdri was very keen that the chrome finish be achieved by chrome plating rather than a simulated chrome finish.

Polished and dressed exhibition modelsSolution:

The first step was to confirm the ‘fit’ of all the parts, as the timescales did not allow for any assembly problems at a later date. This was achieved by fast tracking a set of Stereolithography models. These made no attempt to present a cosmetic finish and had minimal dressing so as to remain faithful to the design data. As the first physical realisation of the new designs, these models were able to validate the data and were warmly welcomed by the client.

With the clock ticking, the manufacture of the exhibition models could now commence. The form of each was cnc machined in abs and then assembled. The surfaces were dressed and painted repetitively to achieve a suitable substrate for the high gloss topcoat and chrome plate.

CNC machined exhibition modelsKnowing the importance of the models, the application of the topcoat was checked and double checked until a flawless gloss and highly reflective chrome finish was achieved. Now all that remained was to screen print the clients logo in the specified location.

In parallel several of the internal components were also cnc machined. Machining was selected over SLS as the surface finish made the parts directly usable without the need for additional surface improvement. On assembly the client was able to validate the airflow and take fully working models to the exhibition.

The parts were delivered in sufficient time to give Airdri and opportunity to check and approve the models before shipment to the show.

Client:

"The exhibition models for our new hand dryer range that Plunkett Associates produced for our product launch at Interclean in Amsterdam, were outstanding. To create such a consistent quality finish in chrome was an amazing achievement and the prototypes really gave our stand the wow factor. We couldn't have been more pleased with the end result of the service provided."

James Clark, Group Commercial Director, The Airdri Group

"To create such a consistent quality finish in chrome was an amazing achievement and the prototypes really gave our stand the wow factor."

  • “Plunkett Associates have excellent breadth of experience, work with high quality partners and have a flexibility that we have found enables challenges to be met successfully, cost effectively and in a timely manner.”
    Nick Skaer, CEO, Orthox Ltd
    Nick Skaer, CEO, Orthox Ltd
  • Plunkett associates always find a solution. Whatever we need to prototype, they have a great grasp on the technologies available, costs and lead-times so we get the right solution tailored to the project needs. Have always delivered and never let us down.
    Naim Audio
    Naim Audio
  • “I can’t recommend Tim and his team highly enough. We ended up with a design which can be produced and assembled quickly, efficiently and reliably, in volumes that make sense”
    Simon Leggett, Director, Olivewood Technology
    Simon Leggett, Director,  Olivewood Technology
  • "Tim's experience, expertise and supplier base have been fundamental to us getting this project off the ground."
    Sam Pearce, Jelly Products Ltd
    Sam Pearce, Jelly Products Ltd
  • “We were really surprised at how quickly they turned round such a high quality prototype and the parts certainly proved their worth. They were of high enough quality to provide a fantastic visual representation and to undergo rigorous testing."
    Stuart Wilson, Design Director, TRT Lighting
    Stuart Wilson, Design Director, TRT Lighting
  • “Accuracy, finish and delivery all first class.”
    Andrew Peters, JMDA Ltd
    Andrew Peters, JMDA Ltd
  • “We use Plunkett Associates because we want someone we can trust, that knows what they’re talking about, has all the contacts, will provide reliable advice and feedback and will get the right result for us.”
    Jim Copestick. Design Manager, Thorlux Lighting
    Jim Copestick. Design Manager, Thorlux Lighting
  • “We always know exactly what we’re getting and we know we won’t be let down on quality, price or lead times.”
    Mark Williams, Research and Development Director, Johnson Safety Products
    Mark Williams, Research and Development Director, Johnson Safety Products
  • “Plunkett Associates truly offer a complete turnkey solution with Speed, Effectiveness and Precision.”
    David Harden, Director, Enica Ltd
    David Harden, Director, Enica Ltd
  • “Kirintec were thrilled with Plunketts. They made a complex process simple and we were just amazed at the lead times achieved. Plus, every single deadline was met without any drama.”
    Penny While, Marketing Director, Kirintec
    Penny While, Marketing Director, Kirintec
  • “Thanks to Plunkett Associates flexible, bespoke and cost effective service I was able to produce the objects that I had originally had in mind.”
    Simon Ryder, Artist
    Simon Ryder, Artist
  • To create such a consistent quality finish in chrome was an amazing achievement and the prototypes really gave our stand the wow factor.
    James Clark, Group Commercial Director, The Airdri Group
    James Clark, Group Commercial Director, The Airdri Group
  • Interestingly, people who look at it in its own right with little knowledge of what it does, just like it! It’s tactile and it looks good…
    Tim Collings, Operations Director, Troika Systems Ltd
    Tim Collings, Operations Director, Troika Systems Ltd
  • "With their simple to understand language, willingness to go the extra mile and approachability, Plunkett Associates were a great partner for our company. We couldn’t be happier with the results of our project. (A working prototype that they got right first time, by the way). Thank you!"
    Carolina Ballon-Forrester, Director, Kittyrama Ltd
    Carolina Ballon-Forrester, Director, Kittyrama Ltd
  • Plunkett Associates worked on the design and production of titanium frames for an artificial heart valve where precision and consistency was paramount. Communications were efficient and productive with concepts readily incorporated into the final design, and suggestions for improvements all highly appropriate. The quality of the end product was ideal and I have no doubt that I will use the advice and expertise of Plunkett Associates again.
    David Wheatley, Wheatley Research Ltd
    David Wheatley, Wheatley Research Ltd
  • “Thanks for the present that arrived this morning, as promised. Parts look first class, as always.”
    Jon Todd, Design Manager, PHS Group
    Jon Todd, Design Manager, PHS Group
  • “Plunkett Associates have a fantastic supply chain, work with all sorts of production processes and will always do their utmost to solve a problem.”
    Naim Audio
    Naim Audio
  • “ Plunketts developed a solution that met our precision requirements at a cost significantly lower than alternative manufacturing approaches we had investigated”
    Nick Skaer, CEO, Orthox Ltd
    Nick Skaer, CEO, Orthox Ltd
  • “Doing business with you has been an absolute pleasure. You have made my goals a reality. You have been patient, helpful and above all, responsive. Best service that I have experienced in ages. I consider Plunkett Associates to be an integral part of my business plan moving forward.”
    Jet Cooper, Sculptor
    Jet Cooper, Sculptor